RefureTech.
← All client storiesPACKAGING & DISTRIBUTION / CLIENT STORY

Four warehouses. Where is the inventory?

A northeastern packaging supplier needed reliable inventory, clear warehouse processes, and systems that worked together. RefureTech helped connect the pieces.

4Warehouses
500,000Combined square feet
2 million+Boxes in inventory

Client footprint reported in the published case study; these figures describe scale, not performance gains.

WORK SHOWN IN THIS STORY

Implementation & operational improvement

INSIDE THE WORK

The floor. The system.
The people using both.

A combined operational and technology implementation.

OPERATIONS

Make the work repeatable.

  • Floor plans and pick paths
  • Rack and aisle signage
  • Cycle counts and discrepancy reports
SYSTEMS

Connect execution to the ERP.

  • DaVinci configuration
  • Custom AccountMate integration
  • Operational reports and dashboards
ADOPTION

Prepare the people.

  • Manager power-user training
  • Training documentation
  • Onsite user acceptance testing

Simplified visual summary of project documentation. Client identifiers and internal records are omitted.

The decision

Choose a WMS that fit the operation, then address the floor layout, inventory controls, ERP connection, and training needed to use it.

The published result

The published case describes live inventory visibility, improved picking and shipping accuracy, and better understanding of staffing and utilization. It does not quantify those improvements.

01 / UNDERSTAND THE REAL PROBLEM

Software alone wouldn’t fix it.

The operation lacked bin locations, clear signage, dependable inventory counts, and a warehouse management system. Management turnover and limited internal IT expertise made change harder. Same-day and next-day delivery promises were difficult to meet.

RefureTech started on site, documented requirements, and evaluated software against how the business actually worked. The team steered the supplier away from an unnecessarily complex option and selected DaVinci WMS for the fit.

02 / CONNECT THE WORK

From the floor plan
to the ERP integration.

Operations

Process maps, warehouse floor planning, rack and aisle signage, and pick paths.

Systems

DaVinci configuration, custom reports and dashboards, and a custom AccountMate ERP integration despite the absence of APIs or prebuilt connectors.

People

Leadership education, training documentation, manager power-user training, off-site demonstrations, and on-site user acceptance testing.

Control

Cycle counting and discrepancy reports to help the team understand and act on inventory differences.

03 / MAKE IT USEFUL

Visibility the team
could work with.

The published account describes live inventory visibility, improved picking and shipping accuracy, and better understanding of staffing and utilization. The work combined operational discipline with software the team could adopt.

“With RefureTech’s expert help, we now have the tools we need to run our business.”VP of Sales, major U.S. packaging & distribution company

The client remains unnamed in RefureTech’s published account. Outcomes are qualitative; no percentage improvements or financial returns are claimed.

Read the original case study (PDF)
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What’s getting
in the way?

A system that isn’t keeping up. A warehouse that needs structure. A project that needs direction. Tell us where you are.

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